How To Delete Egr On 6.6 Duramax?

How to Delete EGR on 6.6 Duramax

The EGR valve on a 6.6 Duramax diesel engine is a emissions control device that recirculates exhaust gas back into the engine. This helps to reduce NOx emissions, but it can also cause problems such as EGR cooler clogging and EGR valve failure. If you’re experiencing these problems, or if you simply want to improve your engine’s performance, you may want to consider deleting the EGR valve.

Deleting the EGR valve is a relatively simple procedure, but it does require some specialized tools and knowledge. In this article, we’ll walk you through the steps of deleting the EGR valve on a 6.6 Duramax engine. We’ll also provide some tips on how to avoid potential problems.

So if you’re ready to learn how to delete the EGR valve on your 6.6 Duramax, read on!

How To Delete Egr On 6.6 Duramax?

| Step | Task | Tools |
|—|—|—|
| 1 | Remove the EGR valve | 10mm socket, ratchet, extension, and wrench |
| 2 | Remove the EGR cooler | 10mm socket, ratchet, extension, and wrench |
| 3 | Remove the EGR tube | 10mm socket, ratchet, extension, and wrench |
| 4 | Install the EGR delete kit | Included with kit |
| 5 | Reinstall the EGR valve, cooler, and tube | 10mm socket, ratchet, extension, and wrench |
| 6 | Reprogram the ECM | Scan tool |

The exhaust gas recirculation (EGR) valve on a 6.6 Duramax diesel engine is a emissions control device that recirculates a portion of the exhaust gas back into the intake manifold. This helps to cool the intake charge and reduce the formation of NOx emissions. However, the EGR valve can also become clogged with soot and other deposits, which can lead to a loss of power and performance. Deleting the EGR valve is a popular modification for 6.6 Duramax engines, as it can help to improve performance and fuel economy.

Tools and Materials Needed

The following tools and materials are needed to delete the EGR valve on a 6.6 Duramax engine:

  • EGR delete kit
  • Wrenches
  • Socket set
  • Screwdriver
  • Penetrating oil
  • Rags

Steps in the Process

The following steps are involved in deleting the EGR valve on a 6.6 Duramax engine:

1. Locate the EGR valve. The EGR valve is located on the passenger side of the engine, near the intake manifold.
2. Disconnect the electrical connector from the EGR valve. Use a screwdriver to disconnect the electrical connector from the EGR valve.
3. Remove the EGR valve bolts. Use a wrench to remove the bolts that hold the EGR valve in place.
4. Remove the EGR valve. Carefully remove the EGR valve from the engine.
5. Install the EGR delete kit. Follow the instructions included with the EGR delete kit to install the kit.
6. Reinstall the EGR valve bolts. Use a wrench to reinstall the bolts that hold the EGR valve in place.
7. Reconnect the electrical connector to the EGR valve. Use a screwdriver to reconnect the electrical connector to the EGR valve.

Deleting the EGR valve on a 6.6 Duramax engine is a relatively simple procedure that can be completed in about an hour. However, it is important to note that deleting the EGR valve will void your vehicle’s warranty. If you are unsure about whether or not you should delete the EGR valve, it is best to consult with a qualified diesel mechanic.

3. Remove the EGR valve

The EGR valve is located on the intake manifold, near the throttle body. To remove it, you will need to:

1. Remove the air intake tube.
2. Disconnect the electrical connector from the EGR valve.
3. Remove the two bolts that hold the EGR valve in place.
4. Carefully remove the EGR valve from the intake manifold.

4. Remove the EGR cooler

The EGR cooler is located on the back of the engine, near the turbocharger. To remove it, you will need to:

1. Remove the air intake tube.
2. Disconnect the electrical connector from the EGR cooler.
3. Remove the two bolts that hold the EGR cooler in place.
4. Carefully remove the EGR cooler from the engine.

Once you have removed the EGR valve and EGR cooler, you can reinstall the air intake tube and reconnect the electrical connectors. You will then need to reprogram the truck’s computer to delete the EGR codes. This can be done by using a scan tool or by taking the truck to a qualified diesel mechanic.

Here are some additional tips for deleting the EGR on a 6.6 Duramax:

  • Make sure to disconnect the battery before starting any work on the truck.
  • Be careful not to damage any of the components during removal.
  • If you are not comfortable working on your truck, take it to a qualified diesel mechanic.

Deleting the EGR on a 6.6 Duramax can improve performance and fuel economy. It can also help to prevent EGR-related problems, such as EGR cooler failure and EGR valve clogging.

How To Delete Egr On 6.6 Duramax?

Q: What is the EGR valve and why do I need to delete it?

A: The EGR valve (Exhaust Gas Recirculation) is a emissions control device that recirculates exhaust gas back into the engine. This helps to reduce NOx emissions, but it can also cause problems such as EGR cooler clogging, EGR valve failure, and poor fuel economy. Deleting the EGR valve can help to improve performance and reliability, but it may also increase emissions.

Q: What are the steps involved in deleting the EGR valve on a 6.6 Duramax?

A: The steps involved in deleting the EGR valve on a 6.6 Duramax vary depending on the specific year and model of truck. However, the basic steps are as follows:

1. Remove the EGR valve from the engine.
2. Disconnect the EGR valve vacuum line.
3. Install an EGR delete kit.
4. Reprogram the engine’s computer (ECM).

Q: What are the benefits of deleting the EGR valve on a 6.6 Duramax?

A: The benefits of deleting the EGR valve on a 6.6 Duramax include:

  • Improved performance: Deleting the EGR valve can help to improve engine performance by reducing exhaust backpressure.
  • Increased reliability: Deleting the EGR valve can help to improve engine reliability by preventing EGR cooler clogging and EGR valve failure.
  • Better fuel economy: Deleting the EGR valve can help to improve fuel economy by reducing the amount of fuel that is required to burn.

Q: What are the risks of deleting the EGR valve on a 6.6 Duramax?

A: The risks of deleting the EGR valve on a 6.6 Duramax include:

  • Increased emissions: Deleting the EGR valve can increase emissions of NOx.
  • Increased engine wear: Deleting the EGR valve can increase engine wear by increasing exhaust temperatures.
  • Possible warranty issues: Deleting the EGR valve may void your truck’s warranty.

Q: How much does it cost to delete the EGR valve on a 6.6 Duramax?

A: The cost of deleting the EGR valve on a 6.6 Duramax varies depending on the specific year and model of truck. However, the typical cost is between $300 and $500.

Q: Is it legal to delete the EGR valve on a 6.6 Duramax?

A: The legality of deleting the EGR valve on a 6.6 Duramax varies from state to state. In some states, it is legal to delete the EGR valve without any modifications to the truck’s emissions system. In other states, it is illegal to delete the EGR valve without first installing a CARB-approved emissions system.

Q: What are the alternatives to deleting the EGR valve on a 6.6 Duramax?

There are a few alternatives to deleting the EGR valve on a 6.6 Duramax, including:

  • Cleaning the EGR valve: Cleaning the EGR valve can help to improve performance and reduce the risk of EGR cooler clogging and EGR valve failure.
  • Installing an EGR delete kit: Installing an EGR delete kit is a more permanent solution than cleaning the EGR valve. However, it is also more expensive and may void your truck’s warranty.
  • Reprogramming the engine’s computer (ECM): Reprogramming the engine’s computer can help to improve performance and reduce the risk of EGR cooler clogging and EGR valve failure. However, it is important to use a reputable tuner who knows how to properly reprogram the ECM.

Q: What is the best way to delete the EGR valve on a 6.6 Duramax?

The best way to delete the EGR valve on a 6.6 Duramax depends on your specific needs and budget. If you are looking for a quick and easy solution, you can purchase an EGR delete kit. However, if you are concerned about emissions or warranty issues, you may want to have the EGR valve cleaned or reprogrammed by a qualified technician.

deleting the EGR on a 6.6 Duramax is a relatively simple process that can be completed in a few hours. However, it is important to note that this modification will void your vehicle’s warranty and may result in decreased fuel economy and performance. Additionally, it is important to make sure that you are properly equipped and have the necessary knowledge before attempting this modification. If you are unsure about whether or not deleting the EGR is right for you, it is best to consult with a qualified professional.

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